University of California

COEH Bridges
 
June 2004

Modifying Pipette Design Can Reduce Hand Pain

A new study by COEH researchers indicates that changes in pipette design and proper employee training may help to reduce the high incidence of hand pain, tendon disorders and fatigue among laboratory workers who use these devices.

Pipettes are among the most common tools used in the biotech industry. Handheld devices with a button the thumb operates to activate a plunger that draws up fluid, pipettes are the primary way that laboratory technicians move small amounts of fluid from one container to another.

“In every laboratory, when fluids are moved between containers, the transfer is almost always done with a pipette,” said COEH faculty member David Rempel, who headed the study. “It’s the only way to obtain a very precise quantity of fluid.”

Rempel, professor of medicine at UC San Francisco and professor of bioengineering at UC Berkeley, directs COEH’s Ergonomics Program. He was assisted in the pipette study by Krishna Asundi, doctoral student in the Joint Bioengineering Graduate Program at UC San Francisco and UC Berkeley, and former post-doctoral fellow Joel Bach, who is now assistant professor of engineering at the Colorado School of Mines.

“If people use pipettes for long hours during the day, they can experience pain in their thumb, wrist and shoulder,” Rempel said. “We wanted to understand better what the thumb experiences when people use the pipette—the forces involved and the muscle activity the thumb has to apply. We found that the force used to press down on the pipette is relatively high for someone to do six to eight hours a day. There are ways a person can change the task and ways the pipette can be modified to reduce that force. For example, pipetting tasks that involve very high precision work increase the muscle activity of the hand. So redesigning the task to use larger volumes or larger targets for the fluid would reduce the requirement for very high precision.”

Rempel said the design of pipettes can be modified to reduce some of these risk factors. For example, the spring in the plunger can be modified so that it requires less force to press it down, and the plunger location and buttons can be modified to fit the hand better.

He said manufacturers have a great incentive to make these changes, because they want to provide the most comfortable and safest pipettes possible for buyers. And buyers will pay attention, he predicted: “We are beginning to see more workers’ compensation cases of people with pipette-related hand problems. The cost of a workers’ compensation claim is so high relative to the cost of a pipette that it makes sense to pay more money for well designed pipettes.”